Box Ovens

A dedicated division within JTEKT Thermo Systems (formerly Koyo Thermo Systems) is responsible for the production of ovens of all kinds for laboratory applications. These ovens can be adapted to customer requirements.

JTEKT Thermo Systems specializes in manufacturing clean cabinet ovens (box ovens). These ovens are designed as forced-air circulation ovens and are in some cases equipped with HEPA filters to keep the process chamber particle-free.

HEPA filters (High Efficiency Particulate Arrestance) are today’s leading filtration systems in the production of semiconductor devices and flat panel displays as well as in other applications where maximal reduction or removal of particles is required. HEPA filters consist of a deep bed of randomly arranged micro-glass fibers, where the full bed depth (filter thickness) is large compared to the fiber diameter and the pore cross-section.

The path the gas must take through the HEPA filter is relatively long. As particles deposit on the fiber surface, the pore cross-section becomes smaller and the filter more effective.

JTEKT Thermo Systems uses these filters in the clean ovens described here as well as in clean conveyor ovens for the LCD industry. To protect the filters from overheating inside the ovens, a special protection system is installed. The HEPA filter retains its effectiveness in such an oven for one to several years. HEPA filters do not require cleaning or maintenance during their service life to maintain effectiveness.

CLH High-Temperature Clean Oven

The CLH ovens enable precise and clean processing up to 530 °C thanks to a heat-resistant high-performance filter and a specially developed cooling system. As a result, the process chamber remains at cleanroom level (Class 100) even at high temperatures.

With two powerful circulation systems, side airflow or horizontal front airflow, the units provide excellent temperature uniformity and high energy efficiency. By allowing the introduction of nitrogen (N2), they are ideal for applications that require ultra-low oxygen concentrations (≤ 20 ppm).

Ideal for semiconductor wafers, glass substrates and all thermal processes that demand the highest accuracy, cleanliness and stability. A special version for curing non-photo-sensitive polyimide is available.

Specification
Technical Features Product Data
Airflow Forced circulation (side flow)
Operating temperature RT to 530 °C
Temperature profile accuracy ±5 °C (at 450 °C) or ±8 °C (at 530 °C) depending on model
Time to maximum temperature 90 minutes or less (RT → 530 °C)
Cooling time 100 minutes or less (530 °C → RT)
Cleanliness Class 100
Filter Heat-resistant high-performance filter (HEPA)
Guaranteed O2 level 20 ppm or less
Time to 20 ppm 45 minutes or less (N2 injection 250 L/min)
Heating capacity 33.6 kW (at 200 V)
External dimensions W1285 × H2020 × D1605 mm
Internal dimensions W670 × H700 × D500 mm
Shelf load capacity 15 kg per shelf
Unit weight Approx. 1050 kg
Safety features Various safety shutoffs
Cleanroom oven, CLH clean ovens
INH High-Temperature Inert-Gas Oven

The convection-heated oven model INH can be used for many applications that require heating in an oxygen-free atmosphere. It can be operated with protective or inert gases such as nitrogen (N2) and argon (Ar), but can also be run in air. The oven is suitable, for example, for thermal treatment of LCD glass, tempering of metals, surface hardening, drying, and annealing and curing of various materials. The gas is heated in an external heater. The heated gas is then guided through the oven chamber in a laminar gas flow. Gas enters through a perforated oven chamber wall. The size of the inlet holes can be adjusted to achieve very good temperature uniformity within the oven. The gas leaves the chamber through the opposite, also perforated wall and is circulated back to the heater. A small amount of fresh gas is continuously added to the main gas flow and the same amount exits again through the exhaust. The oven chamber is made of stainless steel and can accommodate multiple shelf trays.

Specification
Technical Features Product Data
Airflow Forced circulation (side flow)
Operating temperature RT +60 to 600 °C
Temperature profile accuracy ±8 °C (at 600 °C), ±5 °C (at 350 °C)
Guaranteed O2 level 20 ppm or less
Time to maximum temperature 90 minutes or less
Time to 20 ppm 60 minutes or less (N2 injection 90 L/min)
Cooling mechanism External forced cooling system
Heating capacity 12.0 kW (at 200 V)
External dimensions W1255 × H1800 × D1120 mm
Internal dimensions W600 × H600 × D600 mm
Shelf load capacity 15 kg per shelf
Safety features Leakage protection switch, overheat warning, motor protection, control-circuit breaker
Inert-gas oven, INH inert-gas ovens
S02-12-F Heated-air Circulating Type Clean Oven

The fully automatic cleanroom oven model S02 was developed to meet the requirements of modern high-volume semiconductor production and offers the highest precision and efficiency for thermal processes. It is suitable for advanced packaging technologies such as chiplets, 2.xD and 3D and handles both round wafers with a diameter of Φ300 mm and square substrates up to 600 × 600 mm.

The integrated automatic substrate transfer mechanism enables fast and reliable material flow. A single robot services two process chambers, each of which can be equipped with two FOUPs. The dual wafer handling provides particularly fast transfer and supports the demands of high-volume manufacturing. The oven is fully designed for cleanroom operation and provides a stable environment for sensitive processes.

In addition to high-temperature applications, low-temperature processing is also possible, particularly for the curing of polyimide layers. Typical applications include thermal treatment of substrates in advanced packaging processes, polyimide curing for FO‑WLP and WL‑CSP, and bake processes for stabilizing materials and layers. The system is also suitable for degreasing and pretreatment of glass, ceramic and LTCC substrates.

With its combination of automation, cleanroom suitability and flexible substrate compatibility, this oven offers a powerful solution for the next generation of semiconductor manufacturing.

Specification
Technical Features Product Data
Heating method Heated air circulation
Operating temperature 70 to 450 °C
Wafer size Φ300 mm
Batch size* 50 wafers
Input/output ports 4
Gripper 2 wafers
Automated oven SO2

An optional PC data interface is available for the ovens, which—besides long-term data storage and statistical process control (SPC)—also provides recipe management and process visualization.

JTEKT Thermo Systems and Crystec look forward to building a cost-effective system for you that meets your most demanding requirements.